Industrial Grade High Speed Inline PCB Separating Router equipped
with dust extraction system for circuit board cutting and mass
production
What is an Inline PCB Separating Router?
The Inline PCB Separating Router is a fully automatic CNC depaneling machine designed for
high-volume SMT assembly lines. Unlike guillotine separators that
only work on straight V-cut lines, this router system uses a
high-speed rotating spindle to mill out complex PCB shapes, cut large motherboards, and
separate single/double panel PCBs with heavy components or odd shapes.
Whether you're manufacturing automotive electronics, medical devices, tablets, or communication modules, this inline system delivers consistent, stress-free depaneling
without damaging nearby components.
Features
- Vacuum pick and place the PCBA.
- Bottom cutting.
- Double platform cutting.
- With broken knife detection.
- Connect the automatic production line.
- SPC statistics function and match the ERP system.
- Can be equipped with automatic tool change, explosion-proof
function of vacuum cleaner and air volume monitoring function.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany
brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm |
|
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
Excellent CCD system with imaging camera, moritex lens and
measurement - level light source, to support machine
calibration,compensation and positioning, with great stability and
anti-disturbance capacity.
Omnipotence vacuum suction chuck for picking, placing , unloading,
and production.
Composite unloading system, used the ESD anti-static belt to
transport the separated product on the top side, and the waster is
transported on the bottom side, save much space by this method.
Applications
Consumer Electronics: Smartphone motherboards, tablet PCBs, smartwatch modules
LED Industry: LED aluminum boards, rigid LED strip arrays
Automotive Electronics: Car entertainment systems, sensor boards, control units
Medical Devices: ECG monitors, patient monitoring PCBs (requires burr-free,
dust-free cutting)
Communication: 5G modules, base station PCBs, network routers
Frequently Asked Questions (FAQ)
Q: What is the difference between a Router and a Guillotine
Separator?
A: A Guillotine separator is best for simple straight V-cut lines.
An Inline Router is ideal for complex shapes, curves, and boards without V-cuts. It
also produces virtually zero stress, making it safer for sensitive
components.
Q: Can this machine handle thin or flexible PCBs (FPC)?
A: Yes. With our specialized fixture and vacuum suction system, the
router can securely hold and cut thin, flexible, or uneven PCBs
without deformation.
Q: How is the dust managed during cutting?
A: The machine is equipped with a high-performance vacuum dust
collector that captures debris instantly at the cutting point,
ensuring a clean working environment and protecting the PCB
surface.
Request a Quote & Cutting Solution
Ready to automate your depaneling process? Contact our engineering
team today with your PCB Gerber files. We will provide a free
cycle-time analysis and a competitive quote tailored to your region
.
