Single Working Station 360 Degree Tabletop Soldering Robot With
Smoke Purification Filter System
Introduce
Automatic Soldering Robot is an automated equipment, a robotic system used to perform welding
operations. It combines robotic technology with welding technology
to achieve efficient, precise and stable welding processes in
industrial production.
Equipment structure
Robot arm: Features multiple joints and degrees of freedom for
flexible movement and welding paths.
Welding Tool: Typically a welding gun or welding jig used to
provide the welding arc or welding pressure.
Control system: includes the robot controller and programming
software to control and guide the robot's movement and welding
operations.
Perception system: It may include a vision system, force sensors,
etc., used to sense and adjust information such as the position of
the workpiece and the shape of the weld in real time during the
welding process.
working principle
Planning and programming: Use specialized software to plan and
program welding tasks, determine welding paths, welding speeds,
welding parameters, etc.
Robot movement: According to the programming instructions, the
robot arm automatically executes the welding path and realizes the
welding operation through joint motion and axial movement.
Welding operation: The robot controls the welding tool, applying
the welding arc or applying welding pressure to connect the welding
material (such as welding wire) to the workpiece.
Real-time adjustment: Through the feedback of the sensing system
and the adjustment of the control system, the robot can sense and
adjust parameters such as position and strength during the welding
process in real time to ensure welding quality and stability.
Completion of the task: When the welding task is completed, the
robot will stop the welding operation and wait for the next task or
other operations.
Functions and features
High precision and repeatability: Welding robots are capable of
high-precision movements and welding operations, maintaining
consistent welding quality during repeated tasks.
Efficient production: Compared with manual welding, welding robots
can achieve continuous and high-speed welding operations, improving
production efficiency and capacity.
Flexible adaptability: Welding robots usually have flexible
programming capabilities and can adapt to different welding paths,
workpiece shapes and welding requirements, and are suitable for
various welding applications.
Safety: The welding robot has a safety control system that can
monitor and protect surrounding personnel and equipment, improving
the safety of the working environment.
Data recording and analysis: Welding robots usually have data
recording and analysis functions, which can collect data during the
welding process and perform quality analysis and fault diagnosis.
Features
1, Full automatic operation in one step, including auto soldering,
auto clean, auto smoke exhausting,etc.
2, Suitable for all components and inserts components soldering.
3, Available for spot, drag, circle, curve and other inregular
soldering pcb panels.
4, Double soldering tip, double working station, high efficiency in
circular working, keep the machine working all the time.
5, Precision tin vol control&consistency welding, can save at
least 30% tin volume compared with manual soldering.
6, High quality heating and temperature controller, temp accuracy
at ±2℃.
7, Smoke purification filter system, extend the lifespan of the
solder iron, improve the soldering quality.
8, The machine with automatic cleaning function, which can make the
solder processing more stable, and extend the lifespan of the
solderin iron.
Specification
| Model | HS-S5331R |
| Voltage | AC110V/220V,50/60Hz |
| X/Y1/Y2/Z working range | 500*300*300*100mm |
| R axis | 360 degree |
| X/Y1/Y2/Z moving speed | max 300mm/s |
| Driven system | Stepper motor,timing belt |
| Linear guide | Taiwan brand high precison guide |
| Repeat accuracy | ±0.02mm |
| Programing | Manual programmin with teach pendant |
| Control system | Control board |
| Program storage | It can store one thousand sets of processing data and a single processing file can occupy up to 3M storage space (five thousand processing points) |
| File storage space | Handheld box 256M, offline card 32M, single processing file up to 3M storage space (100,000 processing points) |
| Document support | CAD |
| Iron Tin cleaning | Air cleaning/pneumatic |
| External interface | USB+RS232 |
| Soldering method | Point/drag soldering |
| Weight | 85kg |
| Machine dimension | 680*585*800mm |
